Technician recording work through AI glasses

The #1 manufacturing knowledge retention tool.

Setup and roll-out strategy

Onboarding, repairs, processes and know-how, captured from the people doing the work and turned into approved, searchable training your whole site can use.

OnboardingRepairsProcessesKnow-how

Stage 1 · Foundation

Phase 1: Create and standardise

Every roll-out begins here. Turn the documents, videos and know-how you already have into standard, approved SOPs and live training, measured against your own baseline from day one.

What it covers

Turning SOPs into courses, creating SOPs against a standard business template at scale, and building training and onboarding courses from existing materials.

Outcome
One standard template for every SOP and course, and a first library of approved training live on the floor.
Edplay course player generated from existing material

Phase 1 · How it works

  1. 1

    Bring in what exists

    Source material organised in the content library

    Start from the knowledge already in the business, so nothing is rewritten from a blank page.

  2. 2

    Set the brief

    Quality lead checking an SOP against the standard

    Course settings keep every output aimed at the learning objective and the audience.

  3. 3

    Generate the draft

    Generated course with video, steps and quiz

    Edplay drafts the SOP or course in your template, with the interactive formats people actually complete.

  4. 4

    Review and publish

    Approved content ready for the floor

    AI prepares, people decide. Nothing is published until a qualified reviewer approves it.

What's included · Phase 1

SOP creation

  • ✓

    Write or convert SOPs

  • ✓

    Standard templates

Course building

  • ✓

    Build from existing material

  • ✓

    Course settings

  • ✓

    Interactive formats

  • ✓

    Microlearning

Governance

  • ✓

    Review and publishing control

  • ✓

    Cross-department contribution

Phase 1 deliverables

  • ■Agreed SOP and course templates
  • ■Priority SOPs converted and approved
  • ■First onboarding pathway published
  • ■Reviewer and publishing workflow configured

ROI measures moved: Hours per approved item · Time to independent work · Scrap and rework by task

Training and development lead
“We turned years of PDFs and SharePoint folders into courses people actually finish. Every site now works from the same template.”
Training and development lead

Stage 2 · Insight

Phase 2: Workforce intelligence

With approved knowledge in place, the next step is seeing it working across the business: who knows what, on which machine, where the gaps are, and whose knowledge needs passing on before they retire.

What it covers

With the system in place, Edplay gives a wider and deeper view of the business: skills, proficiency and machine tracking, plus capturing knowledge directly from the workforce.

Outcome
A live map of skills by person, machine and task, a prioritised gap list, and answers available on mobile mid-job.
Edplay machine and skill proficiency view

Phase 2 · How it works

  1. 1

    Capture on the phone

    Operator recording a task on the phone

    Frontline workers record the real task as they do it, in about 15 minutes a month.

  2. 2

    Map skills and proficiency

    Machine and skill proficiency view

    Track capability at skill level, not just whether someone finished a course.

  3. 3

    Detect the gaps

    Supervisor reviewing a gap at a stopped machine

    Tell a skill gap from a knowledge gap, and know what to do about each.

  4. 4

    Ask Lia at the point of need

    Lia with the equipment already in context

    Workers describe the problem and location on mobile and get the approved step mid-job.

What's included · Phase 2

Knowledge capture

  • ✓

    Mobile capture app

  • ✓

    Contributor onboarding

Skills intelligence

  • ✓

    Skills and proficiency mapping

  • ✓

    Machine and task tracking

  • ✓

    Gap detection

  • ✓

    Retirement risk

Point-of-need support

  • ✓

    Ask Lia

Phase 2 deliverables

  • ■Platform configured to your sites, lines and machines
  • ■Skills and proficiency map
  • ■Gap and retirement-risk report
  • ■First contributors onboarded on mobile
  • ■Ask Lia live on the knowledge base

ROI measures moved: Unplanned stop time · Contributions per month · Time to independent work

Plant operations lead
“For the first time I can see which of our people can run which line, and whose knowledge walks out the door when they retire.”
Plant operations lead

Stage 3 · Scale

Phase 3: Integrations and on-site capture

Once Edplay is part of everyday work, connect it to the systems you already run and put hands-free capture on site, so real repairs and tasks become documented, evidenced knowledge.

What it covers

Connecting Edplay to your existing platforms, and putting AI capture equipment on site to document real work and turn it into SOPs and training.

Outcome
Edplay connected to your systems of record, with hands-free capture on site and repair history tied to each machine.
First-person recording through Edplay AI glasses

Phase 3 · How it works

  1. 1

    Connect your systems

    LMS, HR, QMS and work-order systems connected

    Plug in what you already run so Edplay starts from one reconciled baseline.

  2. 2

    Capture hands-free

    Portable capture case on the factory floor

    Body-worn devices and smart glasses record the task from the operator's eyes.

  3. 3

    Document the repair

    Pump room · strip-down of a fouled pump

    Every repair is recorded against the specific equipment it was done on.

  4. 4

    Prove competence

    SOP with the linked repair video attached

    Video evidence sits with each instruction, and competence data lands in one view.

What's included · Phase 3

Integrations

  • ✓

    Learning management

  • ✓

    HR systems

  • ✓

    Quality and audit

  • ✓

    Maintenance and work orders

On-site capture

  • ✓

    Body-worn devices and smart glasses

  • ✓

    Repair documentation

  • ✓

    Video evidence

Connects with

SAP
workday.
ADP
Paylocity
ServiceNow
Oracle

Phase 3 deliverables

  • ■Connectors live with LMS, HR, QMS and work-order systems
  • ■Capture stations and portable cases deployed
  • ■Repair documentation by equipment
  • ■One view of competence across sites

ROI measures moved: Time to resolve a fault · Unplanned stop time · Scrap and rework by task

Maintenance technician
“I just do the job and talk it through. Ten minutes later it's a draft my supervisor can sign off.”
Maintenance technician

Capture hardware

The devices that bring on-site capture to your floor.

Deployed as part of Phase 3, supplied, configured and supported by Edplay.

Capture workstation

Capture workstation

A fixed station on the factory floor with tablet, AI glasses and charging. Experts record tasks where they happen, and footage is processed into SOPs and training automatically.

Portable capture device

Portable capture device

A rugged, ready-to-go case for repairs, clean rooms, line-side work and site visits. Capture knowledge wherever the work is, with no setup on the day.

Why companies invest

The knowledge your site runs on is at risk, and it costs money every day.

1

An ageing workforce

Your most experienced people are getting closer to retirement, and much of what they know isn't written down anywhere.

2

A widening skills gap

New starters arrive with less hands-on experience, and there's less expert time available to train them.

3

Pressure on cost and output

Every hour of downtime, rework or slow onboarding comes straight off the bottom line.

Where the return comes from

Returns our clients see across six areas, each tracked against your own baseline.

SOPs and training in minutes, not weeks

01 · Efficiency

SOPs and training in minutes, not weeks

Content is drafted from real work, so engineers spend time reviewing, not writing.

Measured by: Hours per approved item

See every skill, machine and gap

02 · Tracking

See every skill, machine and gap

Know who can do what, on which equipment, and where cover is thin before it costs you.

Measured by: Skill gaps closed

Audit-ready proof of every task

03 · Evidence

Audit-ready proof of every task

Approved versions, sign-offs and video evidence held against each task and machine.

Measured by: Audit preparation time

Expertise stays when people retire

04 · Knowledge retention

Expertise stays when people retire

Critical know-how is captured from experienced staff and owned by the business.

Measured by: Contributions per month

New starters productive sooner

05 · Onboarding

New starters productive sooner

Structured, visual learning from day one, with less shadowing of busy experts.

Measured by: Time to independent work

Approved standards at the machine

06 · Instant access

Approved standards at the machine

Ask Lia on any shift and get the proven fix, cutting downtime, scrap and rework.

Measured by: Unplanned stop time

How the return is measured

Every measure starts from your own figures before Edplay, then is tracked month by month after go-live. For example:

Time until a new starter works on their own

−58%
12 weeks
Before
8 weeks
Month 3
6 weeks
Month 6
5 weeks
Month 12

Time to fix a repeat fault

−67%
90 minutes
Before
70 minutes
Month 3
45 minutes
Month 6
30 minutes
Month 12
  1. 01

    Baseline

    In the first four weeks we lock in your current numbers for each measure, from your own systems and records.

  2. 02

    Track

    Each measure is tracked as every phase goes live, so the impact is tied to what changed.

  3. 03

    Compare

    Results are reported against your baseline, not industry averages.

  4. 04

    Decide

    An executive readout at the end of each phase shows the return and whether to move to the next.

Enabling the future workforce

An investment in the people who will run your site next.

Cost savings pay for Edplay. The long-term value is a workforce that learns faster, shares what it knows and keeps your best methods in the business for good.

Learn the way they work

Short, visual, mobile-first guidance that fits how the next generation learns.

Contribute, not just consume

Every operator can add what they know, so the knowledge base grows with the team.

Grow into expert roles

Clear, approved paths from new starter to trusted expert, tracked by skill.

Ready for growth

New lines, sites and shifts open with proven methods already in place.

Plant operations lead
“I wish we'd started capturing this ten years ago. The next best time is today.”
Plant operations lead

Your environment, or ours

On-premise, your AWS or Azure tenant, or Edplay's isolated single-tenant AWS.

Zero external model training

Your SOPs and recordings never train public or third-party AI.

Encrypted end to end

AES-256 at rest and TLS 1.3 in transit, including footage on the glasses.

Governed by your rules

Bystander face protection and role-based access to raw footage.

edplay.ai

Start with Phase 1.

Turn what you already have into approved training, measure it against your own baseline, and build from there.

Download the roll-out strategy